absolutely challenging and seemingly impossible projects; and the fun of finding our way through it...
We personally identify with
every project we execute - every component we design or build; we invest ourselves into our products. This compels us to demand the best from ourselves.
And that is why,
we are an Integral Part of the Indian Space Program be it for Launch Vehicles or Payload Structures...
Processing Capabilities of Eternus
High Performane Resins
Resins / Matrices Expertise
Eternus is capable of handing complex and high performance resin systems. It possesses requisite know-how and expertise to utilize them to replicate their best possible properties in reality.
Epoxy
BMI
Cyanate Ester
Phenolic
Other High Performance Resin Systems
High Performance Fibers
Fiber Expertise
Over the years Eternus has specialized in processing almost all High Performance Fibers for Structural and other Advanced Composites.
Carbon Fiber
Glass Fiber (E Glass, S Glass, S2 Glass)
Aramid Fiber
Boron Fiber
Contemporary Manufacturing Processes
Process Expertise
Owing to its focus on Advanced Composites, Eternus has developed extremely strong competence in Contemporary Manufacturing processes - both "the art" & "the science" part of it.
Vacuum Infusion
Resin Film Infusion
Prepreg
Proprietary Vacuum based Manufacturing Processes developed inhouse
Lightweight yet Stiff Composites
Sandwich Core Expertise
Much of what Eternus manufactures is lightweight yet structural - and Sandwich Constructions are the preferrred way to achieve that. Eternus has extensively worked with the following Sandwich materials
PMI Foam
Aluminum Honeycomb
Thermoplastic Honeycomb
Nomex®
Graphite Foam
Thermoplastic Foams (various)
Thermoforming of Core Materials – with or without vacuum
Cutting Edge Materials & Technologies
Special Materials
Research Oriented Projects contribute to the development of our expertise to not just process but "configure" & "customize" Cutting Edge Materials & Manufacturing Technologies.
Carbon Nanotubes
Metal Nano-Particles
Fiber Metal Laminates
GLARE – Glass + Aluminum
ArAll – Aramid + Aluminum
TiGr – Carbon + Titanium
Tailormade Functional Advanced Composites
High Performance Composites
Eternus has capabilities to design and manufacture advanced composites tailormade to deliver specific "properties" and "functionality".
Close to Zero CTE Composites
Radio Transparent Composites
Negative CTE Composite
Conductive Composites
Cryogenic Structural Composites
Intelligent Composites (with embedded sensors for health monitoring)
Challenging Projects
Critical, Complex & Difficult to realize Products
Over the past decade, Eternus has consciously developed expertise in realizing Critical, Complex and Difficult to realize products. Products having very stiff tolerances on dimensions, weight and distribution of weight across the laminate, fiber volumes, void content etc. – are our forte.
Precise and Accurate Components
Precision Machining of Composites & Special Metals
Eternus specializes in machining not just metals but even the most difficult composites (Aramid, Carbon and S2-Glass based).
Extremely stringent dimensional tolerances even upto 5 microns
Precision machining of Carbon Fiber Composites, Glass Fiber Composites as well as Aramid Fiber Composites
Part sizes from 10 mm to 2000 mm
Dimensionally verified by CMM and certified
Carbon / Aramid / Glass Composites
Aluminum / Other Honeycomb Sandwich Structures
Aluminum 2024 / 6061 / 7068 / 7075
Special Steels
Titanium
End-to-End Design to Build
Assembly and Integration of Structures
Eternus is one of the few "Design to Build" facilities in India for Advanced Composites - including Assembly & Integration of Structures.
Integration of customer supplied hardware during or post composite part manufacturing
Assembly of parts – composite & metallic
Controlled Surface treatment for Bonding Operation
Secondary operations – Bonding & Mechanical Fastening
Composite to Composite / Composite to Metal Riveting
Key Drivers of Products of Eternus
Very high specific stiffness and specific strength are the key drivers of High Performance Composites designed and manufactured by Eternus.
Multifunctional Composites
Only high specific stiffness or strength might not be enough at times - and Eternus also designs and manufactures Multifunctional Composites which serve multiple purposes in the same application.
Differentiating Features of Products of Eternus
Fiber volumes close to autoclave cured prepregs and near zero void content are an integral part of Advanced Composites manufactured by Eternus. Consistency & Repeatability are a given...